Warum ist eine Mehrscheiben-Schneckenpresse besser als eine Bandfilterpresse?

Eine Mehrscheiben-Schneckenpresse bietet eine Reduzierung des Waschwasserverbrauchs um 90 %, einen vollautomatischen 24/7-Betrieb und eine verstopfungsfreie Konstruktion.

Kann eine Schneckenpresse öligen Schlamm aus der Lebensmittelverarbeitung verarbeiten?

Ja. Die Mehrscheiben-Schneckenpresse ist speziell für öligen Schlamm konzipiert. Ihre einzigartige Konstruktion aus festen und beweglichen Ringen erzeugt einen Selbstreinigungsmechanismus, der Verstopfungen verhindert.

Um wie viel kann ein Niedertemperatur-Schlammtrockner das Schlammvolumen reduzieren?

Ein Niedertemperatur-Wärmepumpen-Schlammtrockner kann das Schlammvolumen um bis zu 80 % reduzieren und 4 Tonnen nassen Schlamm in 1 Tonne trockenes Granulat verwandeln.

Wie stellt Kopay International die Qualitätskontrolle sicher?

Wir führen vor dem Verpacken jeder Bestellung eine Rohmaterialprüfung, Leistungsüberprüfungen der Motoren und einen 24-stündigen Werksermüdungstest durch.

Wie hoch ist der typische Stromverbrauch einer Schlammentwässerungsschneckenpresse?

Die Mehrscheiben-Schneckenpressen von Kopay sind äußerst energieeffizient. Ein Modell mit einer Kapazität von 300 kg-DS/h verbraucht typischerweise nur 1,5 kW bis 2,2 kW.

Warum benötigt ein Polymer ein 3-Kammer-Reifungssystem?

PAM benötigt 60 Minuten Reifezeit, um die Molekülketten zu entwirren. Ein 3-Kammer-System gewährleistet eine perfekte Reifung, verhindert Fischaugen und spart 20 % der Chemikalienkosten.

Wie verbessern Mikrobläschen die Leistung der gelösten Luftflotation (DAF)?

DAF-Systeme nutzen 20-40 Mikrometer große Mikrobläschen, um sich an suspendierte Feststoffe und Öle anzulagern, was zu einer Entfernung von Fetten, Ölen und Schmierstoffen (FOG) von über 95 % führt.

Sind die Abwassersysteme von Kopay CE- und ISO-zertifiziert?

Ja. Unsere Produktionspartner verfügen über die Zertifizierungen ISO9001:2015 und CE, wodurch sichergestellt wird, dass alle Geräte den internationalen Exportsicherheitsstandards entsprechen.

Niedertemperatur-Abwärme-Schlammtrockner in der Abwasserbehandlung

Hersteller von Niedertemperatur-Schlammtrocknern | Energiesparende Entwässerung

Name: Industrial Wastewater Sludge Dryer | Factory Direct & High Efficiency | KOPAY
Brand: UMWELTPAKET
SKU: LTSD001
Price: 5000 USD
Availability: InStock

Bewertet mit 5.00 von 5, basierend auf 1 Kundenbewertung

(1 Kundenrezension)

Introduction | Description: Low-temperature sludge drying equipment (also know for container type sludge dryer)

This dryer is capable of directly drying sewage or sludge with a moisture content of 83% to a dry sludge with a moisture content of 10%-30%, reducing volume by up to 90% and achieving up to 90% effective sterilization. It features low energy consumption, no pollution, and is widely used in the drying and reduction of municipal sludge and industrial sludge (such as dyeing, papermaking, electroplating, chemical, leather, pharmaceuticals, etc.). The dry sludge with a moisture content of 10%-30% can be further processed into harmless resources such as gasification, co-incineration, composting, or building materials.

Mainly according to the applications, there are container type sludge dryer…

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Hersteller von Niedertemperatur-Schlammtrocknern | Energiesparende Entwässerung

As a professional industrial sludge dryer manufacturer, Kopay provides advanced heat pump dehumidification technology to help factories solve the high cost of sludge disposal.

Our systems are designed for 24/7 automated operation, shrinking 4 tons of wet sludge into 1 ton of dry granules.

Free ROI Analysis for Industrial Projects:
Don’t guess your savings. Send us your daily sludge weight and current disposal cost. Our engineering team will provide a Free ROI Report & Payback Period Analysis within 24 hours. Click here for direct WhatsApp message communication.

Closed-Loop Dehumidification: No waste heat loss and Zero Odor emissions. Safe for urban plants.
Low Temperature (40-75°C): Ensures no dust explosion risk and no damage to organic components.
80% Energy Efficiency: Consumes only 300-400 kW/h to remove 1 ton of water—50% cheaper than traditional thermal dryers.

Dewatering Screw Press for Sale

—Why Invest in a Low-Temperature Sludge Dryer?

The final step in wastewater management is the most expensive: disposal. Our Low-Temperature Heat Pump Sludge Dryer can reduce sludge moisture from 80% down to 10%–30%, shrinking the total weight by up to 4:1. This results in a massive reduction in transportation and landfill costs, allowing the machine to pay for itself within 12–24 months.

—Key Technical Advantages

Heat Pump Dehumidification Technology: Unlike traditional thermal dryers, our system uses a closed-loop heat pump. There is no waste heat loss and zero odor emission, making it environmentally friendly and suitable for urban plants.
High Energy Efficiency: Our dryer consumes only 300-400kw/h of electricity to remove 1 ton of water, making it 50% more efficient than traditional steam or electric heat dryers.
Fully Automated Operation: Integrated PLC control allows for 24/7 “set and forget” operation. No manual labor is required for the drying cycle.
Safe & Durable: Operating at temperatures below 75°C, there is no risk of dust explosion or sludge burning. All internal parts are made of corrosion-resistant stainless steel.

Model Number	Capacity (Water Evaporation)	Stromverbrauch	Dimensions (LWH)
KSD-500	500 kg/24h	5.5 kW	1800 x 1200 x 1800 mm
KSD-1000	1000 kg/24h	9.2 kW	2400 x 1500 x 2000 mm
KSD-3000	3000 kg/24h	28.0 kW	4500 x 2200 x 2500 mm

Free ROI Analysis: Not sure if a sludge dryer is right for your plant? Send us your current sludge volume and disposal cost per ton. Our engineers will provide a free Cost-Saving Report showing your projected monthly savings and payback period

—Key Features of our Wastewater sludge dryers:

The moisture content of the dried sludge can be adjusted to between 10% and 50%, with reduction rates exceeding 80%.
No risk of odor leakage, ensuring a clean working environment without the need for expensive odor control systems.
Direct installation within the facility is possible, allowing for centralized sludge disposal. Additionally, condensate water can be discharged directly without secondary treatment.
Efficiently dries wet sludge with an initial moisture content of 83% to a moisture content of 30%. Operating costs are as low as 180 kWh per ton
Achieves a comprehensive dehumidification performance ratio of over 4.2 kg of water per kWh. This exceeds industry standards by double the efficiency, with energy savings up to 50% compared to traditional low-temperature drying methods.
Fully enclosed system and incorporates heat pump heat recovery technology, ensuring zero heat loss and maximizing thermal efficiency.
Operating at a low temperature range of 40-75°C within a fully enclosed system, our process ensures safety with no dust hazards. With oxygen content below 12% and dust concentration below 60g/m³ during the drying process, there’s no risk of dust emissions or explosion hazards. Additionally, the discharge temperature is below 50°C, eliminating the need for secondary cooling and enabling direct storage

—Design Diagrame of our container type wastewater sludge dryer:

—Data Sheet for container type wastewater sludge dryers –Technical Specifications:

Artikel#		KPSDC-XS200FL	KPSDC-XS400FL	KPSDC-XS800FL	KPSDC-XS900FL
Standard drainage volume	kg/24h	200	400	800	900
Operating power	kW	3.5	6	12	14
Installed power	kW	6.5	10.5	21	23
Energy consumption	kg.h₂O/KW.h	2.0～4.0	2.0~4.0	2.0~4.0	2.0~4.0
Number of compressors	Set	1	1	1	1
Material hopper dimensions	mm	800800750	9008601000	125012501250	125012501250
Cooling method		Air-cooled (Optional water-cooled)
Refrigerant		R134a
Power supply	V/Hz	380V/3N~50Hz
Drying temperature	℃	40~50℃(return air)/60~80℃(supply air)
Moisture content of dry material	%	10%~40%
Dimensions	mm	170015001700	211816222000	280019002300	280019002300
Structural form		complete set
Weight	kg	650	1000	1550	1650

—List of industries where this dryer excels:

Electroplating & Surface Treatment: (Hazardous sludge is expensive to dispose of; drying saves a fortune).
Pharmaceutical Waste: Handling sensitive chemical sludge.
Municipal Sewage: Large-scale volume reduction.

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For the primary dewatering stage, see our [Multi-Disc Screw Press]

—Success Case No#1: 75% Disposal Savings for an Electroplating Plant
The Problem: Client producing 5 tons/day of hazardous sludge at 80% moisture. Disposal cost: $15,000/month.
The Solution: Installed a KSD-1000 Sludge Dryer.
The Result: Sludge weight reduced to 1.2 tons/day. Disposal cost dropped to $4,000/month. Payback period: 13 months.

—Success Case No#2: 75% Volume Reduction for an Industrial Electroplating Plant

Projektstandort: Southeast Asia (Industrial Park)
Sludge Type: Hazardous Electroplating Sludge (Heavy Metal Rich)
Die Herausforderung: The client was producing 5 tons of wet sludge per day with 82% moisture content. Due to strict environmental regulations, disposal costs for hazardous waste were skyrocketing, costing the company over $15,000 USD per month in transportation and landfill fees.

Unsere Lösung:

Kopay International provided a KSD-Series Low-Temperature Heat Pump Sludge Dryer. By integrating our closed-loop dehumidification technology, we targeted a final moisture content of 20%.

Die Ergebnisse:

Weight Reduction: The daily sludge weight dropped from 5,000kg to approximately 1,125kg.
Moisture Control: Successfully reduced moisture from 82% to 20% in a single pass.
Energy Efficiency: The system consumed only 320 kWh per ton of water evaporated, significantly lower than traditional thermal drying methods.
Zero Emissions: Because the system is a closed-loop design, there were no odors or exhaust gases released into the factory environment, passing all local EPA inspections.

Financial Impact (ROI):

Monthly Disposal Savings: ~$11,000 USD.
Payback Period: The client fully recovered the equipment investment cost in less than 14 months.

—Why This Case Matters for Your Plant

Most factories “leak” money by paying to transport water to landfills. As your technical partner, Kopay International doesn’t just sell you a box; we help you calculate your specific ROI.