High-Performance Dissolved Air Flotation (DAF) Systems
Der Kopay Dissolved Air Flotation (DAF) system is an effective solid-liquid separation solution designed to remove suspended solids (TSS), fats, oils, and grease (FOG) from industrial wastewater. By utilizing microscopic air bubbles, our DAF systems float contaminants to the surface for automatic skimming, leaving behind clear, treated water.
How Our DAF System Works
Our system uses a specialized Dissolved Air Pump to create a pressurized mixture of air and water. When this mixture is released into the flotation tank, it forms millions of micro-bubbles (20–40 microns). These bubbles attach themselves to the chemical flocs (formed by PAM/PAC), lifting them to the surface to form a concentrated sludge blanket.
Key Technical Advantages
Superior Clarification: Capable of removing up to 99% of TSS and 95% of Oil & Grease, significantly reducing downstream COD and BOD loads.
Advanced Micro-Bubble Generator: Our high-efficiency air dissolution system ensures a stable, milky-white cloud of bubbles for consistent performance.
Stainless Steel Construction: Built with Edelstahl SUS304 oder SUS316 for extreme durability and resistance to corrosive chemicals.
Small Footprint: Highly compact design compared to traditional sedimentation tanks, saving valuable factory floor space.
Automatic Scum Removal: Equipped with a heavy-duty chain-plate skimmer that removes surface sludge continuously without disturbing the flotation process.
| Model (KP-DAF) | Flow Rate (m³/h) | Power Consumption (kW) | Material Option | Application |
|---|---|---|---|---|
| DAF-5 | 5m³/h | 1.5kW | SUS304 / Carbon Steel | Small Scale Food Factory |
| DAF-10 | 10m³/h | 2.2kW | SUS304 / Carbon Steel | Dairy / Meat Processing |
| DAF-25 | 25m³/h | 4.5kW | SUS304 / Carbon Steel | Paper Mill / Textile |
| DAF-50 | 50m³/h | 7.5kW | SUS304 / Carbon Steel | Municipal Wastewater |
—Flotation mit gelöster Luft DAF-Filtration PROZESSFLUSSDIAGRAMM | Arbeitsprinzip:

—Vorteile der Flotation mit gelöster Luft | Hauptmerkmale:
- Extrem hohe Abstreifgeschwindigkeit (2-3 Mal schneller als bei herkömmlicher Ausführung) und sicherer Betrieb durch die Verwendung von vollständig rückwärts gerichtetem und geschlossenem Abstreifer.
- Hohe hydraulische Belastung und geringer Platzbedarf durch horizontale Platten in der Trennzone, effektivere Trennung und Optimierung des Hydraulikflusses im Trennbereich.
- Bessere Ablaufwasserqualität durch W-förmigen Schlammsedimentationstrichter.
- Minimieren Sie effektiv den Chemikalienverbrauch aufgrund der Rückflockungsleistung des umgekehrten Schabedesigns
- Kein toter Winkel in der Schaumsammelkammer.
—Technisches Datenblatt für die Flotation mit gelöster Luft in der Wasseraufbereitung:
| Modus | Kapazität (m³/h) | Luft Auflösung Toilette (%) | Motor Leistung (kW) | Kratzen Leistung (kW) | Luft Kompressor Leistung (kW) | Luft löst sich auf Panzer (mm) | Abmessungen (L*B*H) |
| KPDAF-5 | 4-5 | 35 | 3 | 0.37 | 1.5 | 400*1000 | 3300*1800*2200 |
| KPDAF-10 | 8-10 | 35 | 3 | 0.37 | 1.5 | 500*1512 | 4000*2100*2200 |
| KPDAF-15 | 10-15 | 35 | 3 | 0.37 | 1.5 | 500*1512 | 4400*2100*2200 |
| KPDAF-20 | 15-20 | 35 | 7.5 | 0.37 | 1.5 | 500*1512 | 4600*2400*2200 |
| KPDAF-30 | 20-30 | 35 | 7.5 | 0.37 | 1.5 | 500*1512 | 5200*2600*2400 |
| KPDAF-40 | 30-40 | 35 | 7.5 | 0.55 | 1.5 | 600*1880 | 6000*2600*2400 |
| KPDAF-50 | 40-50 | 35 | 7.5 | 0.55 | 1.5 | 600*1880 | 7000*2600*2400 |
| KPDAF-60 | 50-60 | 35 | 7.5 | 0.55 | 1.5 | 600*1880 | 7600*2800*2400 |
| KPDAF-70 | 60-70 | 35 | 7.5 | 0.55 | 1.5 | 650*2034 | 8400*2800*2400 |
| KPDAF-80 | 70-80 | 35 | 7.5 | 0.55 | 1.5 | 650*2034 | 9200*2800*2400 |
| KPDAF-100 | 90-100 | 35 | 7.5 | 0.55 | 3 | 700*1980 | 10000*2800*2600 |
| KPDAF-150 | 125-150 | 40 | 22 | 1.1 | 3 | 700*1980 | 13500*2800*2600 |
| KPDAF-200 | 175-200 | 40 | 22 | 1.1 | 3 | 800*2100 | 15800*2800*2600 |
| KPDAF-300 | 250-300 | 40 | 37 | 1.1 | 5.5 | 800*2100 | 19200*3400*2800 |
Success Case: 95% Oil Removal for a Large Dairy Plant
Die Herausforderung: A dairy processing facility was facing heavy fines from the local government because their wastewater contained excessive amounts of milk fats and proteins (TSS). Their traditional settling tank was unable to separate the emulsified fats.
Unsere Lösung: Kopay International designed and installed a KDAF-30 Dissolved Air Flotation System combined with an Automatic Polymer Dosing Unit.
Die Ergebnisse:
Compliance Achieved: The plant reduced its TSS from 2,500 mg/L to under 50 mg/L.
Oil & Grease Removal: 98% of emulsified fats were removed at the DAF stage.
Cost Savings: By reducing the organic load, the factory saved 30% on downstream biological treatment costs.
Industry Applications
Food Processing: Slaughterhouses, meat packaging, and snacks production.
Dairy Industry: Milk, cheese, and yogurt processing.
Petrochemical: Oil-water separation in refineries.
Textilien & Färben: Removing color and suspended chemical solids.
Papier & Zellstoff: Fiber recovery and white water clarification.
Choosing the right DAF depends on your chemical reaction. Send us your wastewater analysis report (COD, TSS, and Oil content), and Kopay’s technical team will provide a recommended DAF model and a chemical dosing scheme to ensure your water meets discharge standards.”
Free DAF Sizing & Jar Test Consultation
















