マルチディスクスクリュープレスがベルトフィルタープレスより優れているのはなぜですか?

マルチディスクスクリュープレスは、洗浄水の 90% 削減、24 時間 365 日の全自動操作、および詰まり防止設計を実現します。

スクリュープレスは食品加工から出る油性スラッジを処理できますか?

はい。マルチディスクスクリュープレスは、油性スラッジの処理に特化して設計されています。固定リングと可動リングを組み合わせた独自の構造により、目詰まりを防ぐセルフクリーニング機構が働きます。

低温汚泥乾燥機は汚泥量をどのくらい減らすことができますか？

低温ヒートポンプ式汚泥乾燥機は汚泥の体積を最大 80% 削減し、4 トンの湿った汚泥を 1 トンの乾燥粒子に縮小します。

Kopay International はどのようにして品質管理を確保していますか?

当社では、すべての注文を梱包する前に、原材料の検証、モーターの性能チェック、24 時間の工場疲労テストを実施しています。

汚泥脱水スクリュープレスの典型的な電力消費量はどれくらいですか?

Kopayのマルチディスクスクリュープレスは非常にエネルギー効率に優れています。300kg-DS/hのモデルでも、消費電力は通常わずか1.5kW～2.2kWです。

ポリマーに 3 チャンバー熟成システムが必要なのはなぜですか?

PAMは分子鎖を解くために60分間の熟成を必要とします。3チャンバーシステムにより完璧な熟成が保証され、フィッシュアイの発生を防ぎ、化学薬品コストを20%削減します。

マイクロバブルは溶解空気浮上法 (DAF) のパフォーマンスをどのように向上させるのでしょうか?

DAF システムは、20 ～ 40 ミクロンのマイクロバブルを使用して浮遊物質や油に付着し、脂肪、油、グリース (FOG) の除去率を 95% 以上向上させます。

Kopay 廃水処理システムは CE および ISO 認証を受けていますか?

はい。当社の生産パートナーはISO9001:2015およびCE認証を取得しており、すべての機器が国際的な輸出安全基準を満たしていることを保証しています。

正確な投与を可能にする自動ポリマー調製ユニット

Name: Automatic Polymer Preparation Unit | 3-Chamber PAM Dosing System
Brand: ENVIROパッケージ
SKU: APDU
Price: 2000 USD
Availability: InStock

Preparing dry polymer (PAM) is a delicate process. If not mixed correctly, “fish-eyes” (undissolved clumps) form, wasting expensive chemicals and clogging downstream equipment. The Kopay Automatic Polymer Preparation Unit is a fully automated, continuous 3-tank system designed to ensure 100% maturation of flocculants, delivering a perfectly consistent solution every time.

Solving Critical Challenges in Key Applications

Inconsistent polymer preparation leads to poor sludge dewatering, high chemical bills, and operational headaches. Our unit solves this for:

Municipal Wastewater Plants: Handles variable sludge loads and polymer types with automatic adjustment. Eliminates operator dependency for 24/7 consistent cake dryness, reducing disposal costs.
Industrial Facilities (Food, Chemical, Textile): Withstands challenging polymers and high-demand cycles. Prevents costly clogging of dosing lines from poor mixing, ensuring continuous process uptime.
Sludge Dewatering Contractors & Mobile Units: Offers rapid, fool-proof setup and robust performance in varying conditions. Maximizes dewaterer throughput and cake quality at every site, protecting your profit margins.

説明 |概要: 自動ポリマー調製ユニット、

ポリマードージングユニット (PDU) としても知られており、パウダーディスペンシングディゾルバーと呼ぶ人もいます。

自動投入、溶解、供給を含む完全自動操作。
高精度のドライポリマー注入装置と適切に設計されたヒーター装置により、ポリマーの固化を防ぐことができます。
乾燥粉末と水の添加量を調整できるため、任意の濃度の溶液を調製できます。
オプション：真空供給機。
5- オプション: オンライン希釈システム。
Tank material: SS304 or SS316l, Polypropylene PP, FRP etc
Accept DIY customization, no MOQ limit

お問い合わせを送信

説明
レビュー (0)

正確な投与を可能にする自動ポリマー調製ユニット

Advanced 3-Chamber Polymer Dosing Technology (2026 Edition)
Stop wasting expensive chemicals due to “fish-eyes” (undissolved polymer). Our automated preparation unit ensures 100% maturation, saving you up to 20% on annual polymer costs.

[ Get a Technical Proposal via ワッツアップ]

The Science of the 3-Chamber Design

Unlike simple mixing tanks, our unit utilizes three distinct chambers to respect the “aging time” required by high-molecular polymers:

Mixing Chamber: Dry powder is wetted by a high-shear vortex mixer. This prevents clumping at the very first contact with water.
Maturing (Aging) Chamber: The solution is gently stirred by a low-speed agitator. This allows the polymer chains to fully uncoil (mature) without being sheared or damaged.
Storage Chamber: The fully matured solution is held here, ready for the dosing pump to deliver it to your Multi-disc Screw Press または DAFシステム.

Key Technical Advantages

Significant Chemical Savings: By eliminating undissolved polymer, our units can reduce your annual chemical consumption by 20% to 30%.
Precision Dry Feeding: Features a variable-speed screw feeder with an anti-condensation heating device to ensure powder flows smoothly even in humid environments.
Full Automation (Siemens PLC): The system automatically manages water intake, powder feeding, and solution discharge. It includes low-level and no-water protection for safe, 24/7 operation.
Material Excellence: Available in high-strength Polypropylene (PP) for cost-effectiveness or Stainless Steel 304/316 for maximum industrial durability.

Model Tank Volume (L) Powder Dosing ( kg/h ) Dissolving Capacity (L/h) Control Type
KP-PDU-500 500L 0.5 - 2.5 kg/h 500 L/h Automatic PLC
KP-PDU-1000 1000L 1.0 - 5.0 kg/h 1000 L/h Automatic PLC
KP-PDU-2000 2000L 2.0 - 10.0 kg/h 2000 L/h Automatic PLC

Model	Tank Volume (L)	Powder Dosing ( kg/h )	Dissolving Capacity (L/h)	Control Type
KP-PDU-500	500L	0.5 - 2.5 kg/h	500 L/h	Automatic PLC
KP-PDU-1000	1000L	1.0 - 5.0 kg/h	1000 L/h	Automatic PLC
KP-PDU-2000	2000L	2.0 - 10.0 kg/h	2000 L/h	Automatic PLC

1.Features of our Automatic Polymer Preparation Unit | Polymer Dosing Unit:

Continuously working with 3-tank integration design (mixing tank, aging tank, storage tank), easy to operate and maintain, low total cost
Can be extended as a more automatic 2 storage tank type in accordance with the actual needs
With powdered or liquid state (optional) dual feed design to meet different needs. Proportional allocation function makes it possible to prepare liquid concentration by requirements
With uniform and moderate concentration to reduce the agglomeration causing by the improper manual allocation. Blocking of pipe or pump, unnecessary maintenance costs and powder expenses could be well avoided
Powder feeding hopper with anti-condensation, heating and insulation function can avoid the agglomeration or deterioration
粉体供給ホッパーが最小在庫に達すると、LEDライト警告と自動停止機能が全体的な操作性をより完璧にします。

2. Polymer Dosing Unit Design Sketch: | Polymer Dosing System:

3. Design Details of this automatic polymer preparation unit:

Chamber 1 (Mixing): High-shear vortex wetting for dry powder.
Chamber 2 (Maturing): Low-speed agitation for perfect molecular chain extension.
Chamber 3 (Storage): Stabilized solution ready for the [Multi-disc Screw Press].

4. Specifications of our polymer dosing system:

Model Parameter		KOPAY-500	KOPAY-1000	KOPAY-1500	KOPAY-2000	KOPAY-3000	KOPAY-4000
Solution Preparation Amount Q(L/h)		500	1000	1500	2000	3000	4000
Dimension(BLH) mm		90015001650	100016251750	100024401800	122024401800	122032002000	145032002000
Powder Conveyor Power N(KW)		0.37	0.37	0.37	0.37	0.37	0.37
Agitator	Paddle Dia φ （んん）	200	200	300	300	400	400
	Spindle Speed n (r/min)	120	120	120	120	120	120
	Power N （KW）	0.2*2	0.2*2	0.37*2	0.37*2	0.37*2	0.37*2
Dosing Screw Pump	Flow (m3/h)	0.5	1.0	1.5	2.0	3.0	4.0
	Lift(m)	10	10	10	15	15	15
	Power N(KW)	0.75	0.75	1.1	1.1	2.2	2.2
Inlet Pipe Dia DN1 （んん）		25	25	32	32	50	50
Outlet Pipe Dia DN2 （んん）		25	25	25	25	40	40

Frequently Asked Questions (FAQs)

Q: How does your system prevent polymer from caking and clogging?
A: Our patented vortex induction wetting system ensures instant, complete powder dispersion upon contact with water, while the programmed maturation agitation keeps the solution homogeneous. This dual action virtually eliminates caking, a common flaw in simple mixer tanks.
Q: Can it handle different types of polymers (cationic, anionic)?
A: Yes. The system is constructed from corrosion-resistant materials (SS316, CPVC) and features programmable recipes. You can save settings for different polymers and switch between them with one-touch, ensuring optimal preparation for each.
Q: What is the advantage over a simple “make-down” tank with a mixer?
A: The key advantage is guaranteed solution quality and consistency. Manual or basic mixer methods often create weak “fish-eyes” or over-shear the polymer, degrading its effectiveness by 30-50%. Our controlled process preserves the full molecular weight and activity of the polymer, meaning you use less chemical to achieve better dewatering results.

Integrated 3-Chamber Design for Optimal Polymer Maturation

Polymer (PAM) requires a specific aging time to reach its full flocculation potential. Our unit respects this process through a continuous three-tank flow logic:

Chamber 1: Mixing & Wetting – Dry powder is precisely fed into a high-shear vortex mixer. This ensures every granule is wetted instantly, preventing “fish-eyes” and clumping.
Chamber 2: Aging & Maturation – The solution is gently stirred by a low-speed stainless steel agitator. This allows the polymer chains to fully uncoil without being broken by high speeds.
Chamber 3: Storage & Discharge – The fully matured solution is transferred here. It provides a stable supply to your [Multi-Disc Screw Press] or [DAF System] without interrupting the preparation cycle.

KPL Series Technical Specifications

Our KPL series offers reliable, automatic flocculant preparation for various flow rates. Built with chemical-resistant materials and smart automation.

Model Number	Prep. Capacity	Tank Volume	Agitator Power	Main Material
KPL-500	500 L/h	0.5 m³	0.37 kW * 2	PP / SUS304 / 316
KPL-1000	1,000 L/h	1.0 m³	0.55 kW * 2	PP / SUS304 / 316
KPL-2000	2,000 L/h	2.0 m³	0.75 kW * 3	PP / SUS304 / 316
KPL-3000	3,000 L/h	3.0 m³	1.10 kW * 3	PP / SUS304 / 316

High-End Components for 24/7 Automation

To ensure a service life of 15+ years and minimal maintenance, we only use world-class components:

Control System: Siemens PLC with Touch Screen Interface (HMI).
Dosing Accuracy: Variable-speed screw feeder with ±1% precision.
Safety Features: Automatic low-water level protection and dry-powder blockage heating device.
Electric Parts: Schneider Electric or ABB components.

Success Case: 22% Chemical Saving for a Paper Mill

The Challenge: A paper mill in Southeast Asia was manually mixing PAM powder, leading to inconsistent sludge dewatering and high chemical waste due to “fish-eyes” in the solution.
Our Solution: Kopay International installed a KPL-2000 Automatic 3-Chamber Unit.
The Results:

ROI Achieved: The mill saved 22% on annual polymer costs, allowing the equipment to pay for itself in just 9 months.
Improved Dewatering: The consistent solution concentration resulted in a 5% drier sludge cake from their screw press.
Labor Reduction: The plant shifted from manual mixing to a fully automated process, freeing up 1 operator per shift.

“Not sure about the dosage?”
Selecting the right polymer concentration is key to ROI. Send us your wastewater flow rate, and Kopay’s engineers will provide a customized Polymer Dosing Scheme & Tank Sizing Report for free.